With the rapid development of UAV/Drone technology, its application in various fields is becoming more and more widespread, from aerial photography to logistics and distribution, to agricultural plant protection, UAV/Drone has become an indispensable part of modern society. However, the stability and reliability of UAV/Drone performance depends largely on the quality of its core component, the motor stator. Therefore, motor stator testers play a crucial role in the manufacturing and maintenance of UAVs/drones. In this paper, we will introduce the features, test items, and parameters of AIP's UAV/Drone motor stator tester in detail.
Ⅰ.Feature:
■ Easy-to-operate: 10.4-inch LCD, supports both touch screen and numeric keyboard operating, humanized operating interface, functional interface comes with help documents
■ High performance: Compatible with hi-pot, insulation, surge, resistance, inductance (optional) and other test items
■ Strong adaptability: surge test support to test winding over 10uH, testing voltage closed loop feedback increases the accuracy.
■ Easy to maintain: support self-diagnose, remote failure diagnosis, and software upgrading. Modular card design makes hardware maintenance easy.
■ High efficiency: all tests are performed at one stop with one lead connection.
■ Easy-to-use: professional test software, humanized operating interface, built-in user manual, support both touch screen and numeric keyboard operating.
■ Multiple interfaces: optionally equipped with USB, LAN, RS232, RS485, and Can port, support TCP/IP network protocol and PLC technology.
■ Multiple startup: startup mode can be selected from push button startup, slide cover startup, network startup, and can be freely chosen.
■ Language choice: The product comes standard with a Chinese operating interface, and an optional multi-language interface to meet the use of domestic and foreign customers.
■ Intelligent: the system can be connected to the external Internet through the network interface to realize data interaction and resource sharing to meet the needs of the new generation of Internet of things
■ Modular: The test module is completely independent, according to the needs of serial or parallel testing, single-station or multi-station combination of test mode
Ⅱ.Test items:
Test Items: AC hi-pot, insulation resistance, surge, DC resistance, inductance (optional)
One-stop testing for all setup items
Ⅲ.Parameters:
Model No. | AIP891X Series |
Test items | AC hi-pot, insulation resistance, surge, DC resistance, inductance (optional) |
Test subject | UAV/Drone Motor Stator |
Test bench | Two-station |
AC hi-pot | |
Output voltage setting range/accuracy | AC 500~3000V ±(2%×setting value+10V) |
Breakdown current measurement range/accuracy | 0.10~20.00mA ±(2%×display value+0.05mA) |
Test Time Range/Resolution | 0.5 to 999.9s 0.1s/step |
ARC detection | Level 1 to 9 (Level 9 is the highest sensitivity) |
Hi-pot current preset alarm range | Upper limit: 0.10~20.00mA; Lower limit: 0.00~20.00mA |
Hi-pot current resolution | 0.01 mA |
Insulation resistance | |
Output voltage setting range/accuracy | DC 500V/1000V ±(2%×set value+10V) |
Insulation resistance measurement range/accuracy | 1~500MΩ ≤100MΩ: ±(3%×display value+0.5MΩ); >100MΩ: ±(5%×display) value +5MΩ) |
Test Time Range/Resolution | 0.5 to 999.9s 0.1s/step |
Insulation resistance alarm setting range | Upper limit: 0~500MΩ; Lower limit: 1~100MΩ |
Surge test | |
Output voltage setting range/accuracy | 500~3000V ±(3%×display value+8V) |
Waveform Comparison Program | Area, area difference, corona, phase; test interface displays three surge waveforms |
Sampling frequency | 100MHz |
DC resistance Test | |
Measuring range and accuracy | 10.0mΩ~20KΩ ±(0.3%×displayed value+3 words) Temperature compensation can be set |
Test Time Range/Resolution | 0~20s 0.1s/step |
Measuring range/measuring accuracy | -10.0℃~+50.0℃ ±0.5℃ |
Temperature compensation function | Yes |
Temperature probe/measuring range | DS18b20 -10.0°C~+50.0°C |
Inductance test (optional) | |
Test Frequency | 100Hz\120Hz\1kHz\10kHz |
Test level | 0.3V\0.6V\1V |
Test range/basic accuracy | 1μH to 2H 0.5% |
Fundamental Accuracy | 0.5% |
As an important tool in the manufacturing and maintenance process of UAVs/Drones, the UAV/Drone motor stator tester has an irreplaceable role in improving the quality and efficiency of UAVs/Drones. With the continuous progress of UAV/Drone technology and the expansion of application fields, the demand for motor stator testers will continue to grow. In the future, with the continuous development of intelligent and automation technology, the AIP’s UAV/Drone motor stator tester will be more efficient and accurate, contributing more power to the prosperous development of the UAV/Drone industry.