This series of products is suitable for testing the electrical performance of various DC brushless motor outer rotor and inner rotor, such as the rotor of washing machine motor, mid-drive motors, air conditioner motor and other home appliance motor. The rotor tester consists of test tooling, industrial computer, test host, system control software and various function modules, etc. It realizes the test of DC brushless rotor motor's Back-EMF and Hall characteristic test, and the equipment will complete the test items of set program as preset sequence after starting, and give the qualified and unqualified indication and sound and light alarm after the test is completed. Light curtain is installed at the entrance of the equipment operation area to protect the operator's personal safety.
Integrated design: innovative design solutions for integrated structure, simplifying the operating stations.
Fast clamping: simple and efficient clamping solution, easy to operate by production line personnel, to meet the production line pace.
Software features: user permission setting function; large storage able to save over 1000 programs.
Simple operation: meet actual needs of the production line, Windows operating system, easy to operate software
MES: support connecting with the production management system.
Test Items: Back EMF, Hall characteristics (high and low voltage, frequency, duty cycle, Hall waveform), the Phase difference (back EMF, Hall, Back EMF, and Hall)
Tester can test the permanent magnet motor with the inner rotor and outer rotor.
Test objects: home appliance motors, power tool motors, pump motors, automotive motors, and other types of permanent magnet rotors.
Ultra-high precision tooling design, to ensure uniform stator and rotor air gap, stable and accurate testing.
Problems can be detected in advance before the motor is assembled and save cost. BEMF test can detect whether the rotor is unevenly magnetized and the poor magnetization issue effectively.
Model | AIP886X series |
Test items | Back EMF, Hall characteristics (high and low level, frequency, duty cycle, Hall waveform), Phase difference (back EMF, Hall, Back EMF and Hall) |
Test | Brushless motor rotor |
Test station | Duplex station |
Back EMF | |
Voltage measurement range/accuracy | 20.0~200.0V ±(0.5%×display value+5words) Range can be customized |
Speed setting range/precision | 200~3000rpm ±1rpm Recommended BACK-EMF testing speed is 1000rpm |
Phase difference/ precision | 0.0~360.0° ±1° |
Hall characteristics | |
VCC power supply | 3.00~18.00V ±(0.5%× setting value+3 words) |
High and low level range/precision | 0.00~18.00V ±(0.5%×display value+3words) |
Frequency range | 1Hz~599Hz |
Duty cycle/ precision | 0.0~100.0% ±(0.5%×display value+2 words) |
PG/Hall waveform | Waveform display |
Phase difference | |
Phase difference judgment | Back EMF phase difference, Hall phase difference, Back EMF and Hall phase difference |
Range/Precision | 0.0-360.0°,Precision:±1° |
A permanent magnet synchronous motor (PMSM) is an electric motor that uses permanent magnets to generate the magnetic field necessary for its operation. PMSMs are commonly used in a variety of applications, including electric vehicles, industrial machinery, and renewable energy systems.
The magnetic field for a synchronous machine may be provided by using permanent magnets made of neodymium-boron-iron, samarium-cobalt, or ferrite on the rotor. In some motors, these magnets are mounted with adhesive on the surface of the rotor core such that the magnetic field is radially directed across the air gap.
A permanent magnet (PM) motor is an AC motor that uses magnets embedded into or attached to the surface of the motor's rotor.
Further, rare earth elements are not used in every type of electric car motor – Tesla uses them in DC permanent magnet motors but not in its AC induction motors. Originally, Tesla used AC induction motors in its vehicles, which did not need rare earth elements.
Permanent Magnet: Magnets on or in the rotor work with the motor's magnetic fields; Servomotor: Uses feedback signals to control closed loop systems – work is variable.