AIP brushless motor FCT tester is mainly used for FCT tests of the brushless motor such as automobile, fans, air conditioners, blower fans, and power tools. Compact size and advanced technology make it suitable for different scenarios – no matter in production, quality assurance, development or repair.

Brushless motor FCT tester

This series of tester mainly used for FCT testing of brushless motors such as automobiles, fans, air conditioners, blow fans, power tools, etc., The tester is composed of test equipment, industrial computer, test host, system control software and various functional modules, etc. The test data can be connected with MES, and the qualified and unqualified instructions and sound and light alarm are given after the test is completed.

Key Features

Technology

Specification

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Key Features

Easy to maintain: supports intelligent self-test, remote fault diagnosis and online program upgrade, plug-in design, easy to remove and replace.

Integrated design: innovative design solutions for integrated architecture and simplified operating stations.

Fast clamping: simple and efficient clamping solution for easy operation by production line personnel and to meet production line schedules.

Software features: user rights setting function; massive storage with over 1000 pre-set test profiles.

Information interfacing: support for interfacing with the production management system MES.

Simple maintenance: supports intelligent self-test, remote fault diagnosis and online software upgrade, plug-in design, easy to remove and replace.

Easy to use: professional testing software, user-friendly interface, simple and clear, closer to daily operating habits, built-in help documentation

Rich interface: the instrument comes with USB, LAN (can be converted to RS232, RS485, etc.) interface, supports TCP/IP network protocol, supports PLC simulation technology, convenient control and expansion of the instrument

Technology

High voltage output closed-loop feedback ensures voltage precision.

Automatic test and manual test options, test sequence can be set as required.

User permission setting avoids parameter change by mistake.

Data could be stored in a tester or exported in format. CSV with a USB flash drive.

Specification

Model	AIP886X Series
Test subjects	Brushless motor FCT (built-in driver, external driver)
Test stations	Single/double/three stations (optional)
Load performance
Voltage measurement range	Vm： DC 20.0～400.0V
Voltage measurement precision	± (0.5% x displayed value + 1 word)
Current measurement range	Im: 0.01 to 2.00A
Current measurement precision	±(0.5% x displayed value + 2 words)
Power measurement range	1.0 ~ 800.0W
Power measurement precision	±(0.5% x displayed value + 2 words)
Rotational speed measurement range	Read FG signal or Hall signal
Load setting range	0.10 ~ 0.75Nm
Rotation test	CM, CCW, still
Hall characteristics
High level range	3.0 ~ 18.0V
High level precision	±(1% x displayed value + 1 word)
Low level range	0.0 ~ 18.0V
Low level precision	±(1% x displayed value + 1 word)
Frequency	1 ~ 599Hz
Duty Cycle	0.1 - 99.9%
Out of phase detection
Out of phase test	Detects if the phase is missing
Others
Vsp power supply output range	DC 1.00 ~ 18.00V
Vsp power supply output precision	± (0.5% x setting value + 1 word)
Vcc power supply output range	DC 1.00 ~ 18.00V
Vcc power output precision	± (0.5% x setting value + 1 word)
Power sequence chart	Power on sequence: Vcc-Vm-Vsp, Power off sequence: Vsp-Vm-Vcc, both the time and sequence can be set.
PWM signal output range/precision	Voltage: 1.00～18.00V ±(0.5%×setting value+1 word) Frequency: 1kHz, 2kHz, 4kHz, 8kHz, 20kHz (other frequencies optional)

FAQ

What is a Brushless Motor FCT Tester?

A Brushless Motor FCT Tester is a specialized tool used for quality control and testing of brushless motors. It ensures their performance and functionality meet the required standards.
How does a Brushless Motor FCT Tester work?

This tester assesses various parameters like voltage, current, speed, and torque to determine if the brushless motor operates within specified tolerances.
What are the key benefits of using a Brushless Motor FCT Tester?

Benefits include improved motor quality, reduced production costs, and increased product reliability, ultimately leading to customer satisfaction.
What industries use Brushless Motor FCT Testers?

These testers are commonly used in industries like automotive, aerospace, robotics, and manufacturing where brushless motors play a critical role.
Can a Brushless Motor FCT Tester detect faults or defects in motors?

Yes, it can detect faults such as short circuits, open circuits, or irregular motor behavior, ensuring only quality motors are deployed.

AIP brushless motor FCT tester test items mainly include Load performance, Hall characteristics, Hall characteristics and others.

Brushless motor FCT tester