Today I would like to introduce to you a motor partial discharge tester that AIP customized for an automobile company. The equipment has been put into production by the customer.
The equipment can accurately measure the tiny discharge phenomenon caused by insulation defects or conductor tip discharge inside the motor for customers, thereby effectively detecting the insulation and electrical performance of the motor, and timely warning of potential faults, bringing benefits to customers
■ Economic benefits: Help customers improve production efficiency, bring economic benefits to customers, and empower the market.
■ Reduce costs: Test items can be completed with one click, which greatly shortens the test cycle and reduces the manpower and time costs of motor manufacturers.
■ Quality control: Assist motor manufacturers to ensure that product insulation performance meets standards and improve motor quality before leaving the factory.
In short, the AIP partial discharge tester has brought significant benefits to this customer in terms of motor production efficiency, cost, and quality, solving the problems of difficult motor fault detection and weak quality control.
Ⅰ.Why do customers conduct partial discharge testing?
There are several reasons why motors are tested for partial discharge:
■ Discover potential safety hazards promptly: During long-term operation of the motor, the insulation system will gradually age due to various factors such as electricity, heat, and mechanics. Partial discharge is one of the signs of insulation aging. Through partial discharge testing, potential insulation defects can be detected in time, and measures can be taken to repair or replace insulation components to avoid motor failure.
■ Evaluate motor insulation performance: Partial discharge testing can provide quantitative information about the motor insulation performance and evaluate the overall health of the insulation system.
■ Ensure safe operation of motors: Motors are key components of many industrial equipment and power systems, and their reliable operation is crucial to the entire production process and power supply. Partial discharge problems that are not discovered in time may gradually develop into serious insulation failures, leading to motor short circuits, grounding, and other accidents, so partial discharge testing is very important.
■ Compliance with industry standards and specifications: In many industries, national or industry-related standards and specifications require partial discharge testing of motors. Enterprises conduct tests in accordance with these standards and specifications not only to meet regulatory requirements, but also to improve product quality and market competitiveness.
Ⅱ.AIP Motor Partial Discharge Tester
AIP motor partial discharge tester is an instrument designed specifically for testing motor partial discharge. It can accurately measure tiny discharge phenomena inside the motor caused by insulation defects or conductor tip discharge, thereby effectively detecting the insulation and electrical properties of the motor.
The motor partial discharge tester developed by AIP is an upgraded product that integrates motor PD and conventional stator test items. It can test PD and conventional test items. After multiple technical upgrades, the current instrument is a single machine with dual PD, including pulse PDS and sine PDH. It is commonly used in high-voltage motors such as automotive drive motors, military motors, and industrial motors. It has the characteristics of comprehensive measurement, accurate measurement, problem notification, and remote data access.
AIP's innovative motor partial discharge tester detects insulation defects in high-voltage motors, completely replacing imported brands!
AIP focuses on global motor testing. It has been deeply involved in the field of motor testing for many years and has mastered unique motor testing expertise. It provides one-stop testing solutions for motors in various industries. We can help you find the most suitable testing solution for you. If you are interested in our motor testing equipment, please feel free to contact us~